Sprue Crusher RUNNERBREAKER
RUNNERBREAKER
■ Lineup
ALP600
ALP900
ALP1200
ALP1500
Runner Breaker [Japanese version]
RUNNERBREAKER [English version] (1160KB) PDF catalog download |
Continuous Runner Crushing Machine RUNNERBREAKER that can be installed in the line
It is a completely new crusher that solves various problems of the conventional runner crusher.
A crushing system (patented) with a unique three-dimensional structure crushes only the runners that must be crushed.
As a result, the dissolution efficiency of the runner is improved, which contributes to the reduction of running costs and environmental protection.
Crushing process
1. Input
The object to be crushed is put in from the upper part of the crusher. Crushed material smaller than the distance between the two blades will fall and be discharged as it is, and large and long crushed material will stay between the two blades.
The object to be crushed is put in from the upper part of the crusher. Crushed material smaller than the distance between the two blades will fall and be discharged as it is, and large and long crushed material will stay between the two blades.
2. Start crushing
The moving blade is advanced in a fan shape to crush the remaining crushed material.
The moving blade is advanced in a fan shape to crush the remaining crushed material.
3. Crush
Items that are not crushed by one crushing operation stay between the two blades until they are crushed. The moving blade repeatedly moves back and forth, and the remaining crushed material is gradually crushed into small pieces.
Items that are not crushed by one crushing operation stay between the two blades until they are crushed. The moving blade repeatedly moves back and forth, and the remaining crushed material is gradually crushed into small pieces.
4. Discharge
The size after crushing can be changed by adjusting the distance between the two blades.
The size after crushing can be changed by adjusting the distance between the two blades.
Target crushed material
- Pig iron casting (FC, FCD)
- Earth stone, concrete, refractory brick
- Synthetic resin, sand mold, melted residue, etc.
* Please contact us for crushed objects not listed.We have a wide range of crushing capacity (processing amount) to meet your needs.
* For aluminum alloys (magnesium alloys, etc.) RUNNERBREAKER for Aluminum Alloy is supported.
* For aluminum alloys (magnesium alloys, etc.) RUNNERBREAKER for Aluminum Alloy is supported.
Features
- Various crushing cycles
The crushing stroke and cycle time can be set by PLC.
You can easily adjust the crushing size and capacity. - Can be installed in the line
By setting the PLC, continuous operation is possible in a completely unmanned state, so it can be installed in the line. - Reduction of maintenance costs
Uses a high manganese blade with excellent wear resistance using the latest technology. Due to its simple structure, there are few failures and maintenance is easy. - Reduction of running cost
Since the fan-shaped motion of the blade during crushing applies the principle of leverage, power consumption is low for the output.
Crushing example
Crushing video
Comparison with the conventional machine
RUNNERBREAKER | Batch type | Manipulator | |
(1) Line up | Easy to install in the middle of the casting line | Cannot process the runners that flow during the crushing cycle | Wide need for work booth |
(2) Unmanned | Unmanned | Difficult to put in automatically Separate equipment for input weighing is required | Manned essential |
(3) Crushing output | Due to the boosting structure of the lever by the fan-shaped movement, a crushing output several times the cylinder output can be output.Compact cylinder and compact body. | Crushing force greater than cylinder output | Limited to smaller than manipulator mounting capacity |
(4) Crushing accuracy | Since the runner moves in a complicated manner in the crusher, uniform crushing dimensions can be obtained. Even large objects that are difficult to crush remain in the machine until they are crushed, and are crushed by repeated motion. During this time, the other runways are crushed in parallel, so the flow does not stop. | Due to the positional movement, the crushing direction does not change and uniform crushing cannot be expected. In addition, when a large crushed material enters, it is crushed by repeatedly applying crushing pressure, but during this period, retention of other runways occurs. | The accuracy changes depending on the ability of the worker and the time allowance. You can't hope for the crushing of big things. |
(5) Crushing dimensions | The input dimension can be set electrically by moving the position of the blade. The dimensions after crushing can be adjusted even after introduction depending on the position of the fulcrum. | Not possible | Originally artificial work |
(6) Maintenance | The structure is simple. It is possible to replace consumables at the operator level. | There are many opening and closing positions, and there are many clogging of the runner and malfunctions. | The equipment is extremely complicated and maintenance has to rely on the manufacturer. |
Line Up
Format | ALP600 | ALP900 | ALP1200 | ALP1500 | ||
Overall length (mm) (A) | 2,300 | 2,750 | 2,900 | 4,250 | ||
Overall width (mm) (B) | 850 | 1,150 | 1,550 | 1,950 | ||
Overall height (mm) (C) | 1,100 | 1,200 | 1,400 | 1,900 | ||
Opening dimensions (mm) (W) | 600 × 600 | 900 × 900 | 1,200 × 1,200 | 1,500 × 1,500 | ||
Crushing ability (Kg / h) | FC | 5,000 | 8,000 | 12,000 | 18,000 | |
FCD | 3,000 | 5,000 | 8,000 | 14,000 | ||
Cylinder maximum output (t) | 50 | 50 | 100 | 150 | ||
Maximum pressure (Mpa) | 12 | 12 | 12 | 12 | ||
Machine weight (kg) | 4,000 | 7,000 | 12,000 | 27,000 |
Dimensions
- The crushing capacity varies slightly depending on the shape and material of the plan.
- Please contact us for specifications and layout of hydraulic units, control panels, etc.
- This specification is subject to change without notice.
- Please contact us for any other changes or additions to the specifications.
ALP 1200 3D shape download (4040KB) You can check the 3D shape of the runner breaker with "eDrawings Viewer" of SolidWorks. |